The main raw materials utilized in the production approach are pigments, solvents, resins, vegetable oils, varnishes, alkyds and polyvinyl acetate (PVA) emulsions. The main output product described by the paint application data structure 156 are the paint coatings upon cars. A cooptimizer connected to stated paint simulator for constraining the permissible range of said operational parameters of said paint spraying equipment. In the preferred embodiment, the PROSIM device 246 delivers paint characteristic information to the paint simulation laptop program 248 so that issue/handle settings can be determined to produce particular paint appearance and application responses of the sprayed paint.
Within that capacity, the PROSIM device 246 makes it possible for paint material from a paint manufacturing plant to be analyzed to make sure compliance with predefined quality requirements. For example, a range of painting aspect values that outcome in fairly low R-squared values for the paint responses indicate regions within the mathematical models that need to have refinement. A paint simulator for determining operational parameters for operating said paint spraying equipment.
The primary input components described by the paint manufacturing information structure 152 are the resins that are the goods of the resin manufacturing data structure 148 and external raw components (such as, for instance, pigments the external raw materials are shown by reference numeral 62 on FIG. Paint simulation computer program 248 has as a single of its purposes the capability of identifying regions within the mathematical models that require to be far better defined. For instance, the data that is acquired from paint manufacturing factory 136 is preferably placed into a laptop that is located at the paint manufacturing factory 136.
At approach block 412, a buyer industrial hygiene group testimonials the item information sheet info and performs at procedure block 416 all relevant emissions data. Folks-related information structure 375 interrelates with relevant approach methods 364 such individuals-related information as standard coaching plan, job title, and job descriptions. The approach actions 364 consist of the actions employed inside the process of a paint laboratory, or a resin manufacturing factory, or a paint manufacturing factory, or a automobile assembly plant.
A paint course of action handle coordinator is connected to the data acquisition module for storing the acquired paint characteristic information in the paint course of action control data structure. For instance, a process step inside a car assembly plant may possibly incorporate the method step of when the paint is in storage or when the paint is in the mixing room, or the certain sprayed paint coating that has been applied to a vehicle. Also, the present invention supports manual entry of information as nicely as electronic retrieving the data required by the present invention straight from databases.
PPG Asian Paints has made a substantial distinction in the paints sector with its state-of-the-art OEM automotive coatings manufacturing facility in the SIPCOT Industrial Park, Sriperumbudur, Tamil Nadu. Data structures 148, 152 and 156 and computers 160 are collectively termed the method manage coordinator 162. Solvent & Aqueous coating Lamination Working with an exclusive procedure, this process answers a growing want in agriculture and automotive equipment manufacturing. The paint supplies and their properties are described within the components module of the paint application information structure 156.
The preferred embodiment for networks 169 utilizes an Intranet network 173 to carry out information communication in between elements inside the computerized virtual paint manufacturing and application technique 120 and inside the data sources 124. A paint analyzer device for generating sprayed paint characteristic information based upon analyzing said sprayed paint traits, said paint procedure manage data structure storing said sprayed paint characteristic data.
Subsequently, procedure block 456 initiates a resolution procedure and updates the technical database with the manner in which the concern was addressed and solved. The resin manufacturing information structure 148 relates to the information obtained from resin material control process block 74 and resin manufacturing procedure handle block 78 (of FIG. A information show connected to mentioned paint approach control information structure for remotely getting and viewing said interrelated paint process manage data.
The factor settings are interrelated via mathematical models with specific responses of the sprayed paint as typically shown at 334 and 338. If selection block 420 determines that all VOCs and emissions information are in the specified variety, then the item is determined to be useful” at course of action block 424. The term top quality backward” refers to adjusting the method primarily based upon high quality predictions, difficulties and resolutions identified in the high quality forward” data structure. Paint analyzer device 246 is preferably in information communication with a paint simulation computer plan 248.
The details as structured by information structures 148, 152, and 156 are capable to be retrieved and analyzed by the data recipients 128, such as at a paint manufacturer remote websites 164 and at client remote internet sites 168. The key input materials described by the resin manufacturing information structure 148 is the chemicals that are applied to generate the resins.… Read more ...
Paint consists of binders, pigments and fillers, solvents or water, and of so-referred to as additives. A plurality of data displays connected to mentioned paint procedure manage information structure for remotely getting and viewing said interrelated paint procedure handle information. In order to get item information sheets, a consumer invokes method block 404 by preferably clicking on an icon on the screen of the data location remote site for a certain paint-related product.
Painting equipment data structure 368 interrelates with relevant course of action methods 364 such painting gear connected data as equipment variety, accessories, and gear configuration. The paint simulation computer system system 248 performs design and style of experiments calculations based upon the data from the paint analyzer device 246 in order to determine which parameters and variables are key in the paint manufacturing and automobile assembly factory.
Subsequently, procedure block 456 initiates a resolution procedure and updates the technical database with the manner in which the concern was addressed and solved. The resin manufacturing information structure 148 relates to the data obtained from resin material manage procedure block 74 and resin manufacturing process control block 78 (of FIG. A data show connected to stated paint course of action control data structure for remotely getting and viewing mentioned interrelated paint method handle information.
Lastly, an agreement data structure 384 is provided so as to interrelate contractual information, such as contract identification number and parties and obligations relevant to an agreement with relevant process actions 364. If corrective actions are nevertheless in location and nonetheless getting employed within the factory environment as determined by choice block 468, then course of action block 452 is executed. For example, the paint application data structure preferably includes only categories two and three for the top quality backward related information considering that generally in-method batch manage is not performed inside the paint application process.
A paint process handle information structure is offered for interrelating the acquired paint characteristic data with at least two of the paint-associated procedure measures to create interrelated paint procedure handle information. Additionally, procedure manage coordinator 162 delivers difficulty resolution and reporting facts to the data destinations based upon the info captured by the computerized concern and analysis request forms 280.… Read more ...
Clipping is a handy way to gather and organize the most significant slides from a presentation. At course of action block 400, a user, such as a client, from a remote web-site obtains particular technical data with regards to the paint spraying system. Security information is positioned preferably in technical database 172 for making sure that only authorized customers (whoever and wherever they might be) can view the portions of the info contained inside the computerized virtual paint manufacturing and application technique 120 that they are authorized to view.
Data sources 124 consist of data becoming acquired from one particular or far more paint laboratories 132, a single or a lot more paint manufacturing factories 136, and one or a lot more car assembly plants 140. The major output solution described by the resin manufacturing data structure 148 are the resins that are produced from the chemical substances. Data acquisition regarding the manufacturing of the paint is performed by the paint manufacturing process manage block 88.
Approach handle coordinator 246 gives a time stamp for every single datum received from the data sources. Selection block 472 bases this information chiefly upon the agreement data structure of the course of action control coordinator. The varying amount strategy with respect to basecoat 292 is achievable with the PROSIM device because the PROSIM device captures paint characteristic information across the complete panel. The requested item information sheet is retrieved from the technical data base and is sent to the consumer at course of action block 408.
For example, the paint plant area managers which would be identified by a computer system technique identifier would only be able to view information within the present invention that relates to its own plant. Formulation suggestions 82 indicate the manner by which raw material 54 and resin 66 are to be combined in the paint manufacturing process block 86 so as to produce paint material 90. These formulation guidelines 82 consist of such recommendations as quantity and temperature at which raw material 54 and resin 66 are to be combined. The chemicals and their properties are described inside the raw components module of the resin manufacturing information structure 148.
If the issue has not occurred in the past, then the consumer initiates at process block 452 the concern evaluation form that is contained inside the technical database of the present invention. As described above, paint simulation computer system system 248 makes use of issue-response models database 144 in order to perform its style of experiments calculations.… Read more ...
Mazda Motor Corporation recently announced the prosperous launch of the newly created Aqua-tech Paint Technique for car body painting at its Ujina Plant No.1, in Japan. A paint procedure handle coordinator is connected to the information acquisition module for storing the acquired paint characteristic data in the paint approach handle information structure. For instance, a approach step inside a automobile assembly plant may well include the method step of when the paint is in storage or when the paint is in the mixing area, or the particular sprayed paint coating that has been applied to a car. Also, the present invention supports manual entry of data as nicely as electronic retrieving the information necessary by the present invention straight from databases.
In this capacity, high quality backward” operates as a feedback loop to fine tune the approach. The data from the PROSIM device 246 is applied by the approach control coordinator 162 in order to perform batch handle. The key output solution described by the paint manufacturing information structure 152 are the manufactured paint supplies that are created from the resins and the external raw supplies. Not only does this create a historical baseline snapshot 285, but it also enables the quantity of transform at distinct times in the complete paint manufacturing program to be analyzed. It should be understood that the present invention is not restricted to these procedure steps.
Moreover, a weekly report module 284 of the approach manage coordinator 162 supplies for an automated capability to send the data from the a variety of elements of the present invention to the information location remote websites. Also, paint simulation computer system program 248 updates issue-response models database 144 based upon actual paint spraying technique overall performance information as offered by PROSIM device 246. Batch control 102 contains analyzing the data acquired from blocks 88 and 98 to figure out whether paint material 90 is within predefined tolerances. BMW Manufacturing’s state-of-the-art paint shop covers 2 halls: Paint Shop North and Paint Shop South.
The customer remote sites 168 are connected to an Extranet network 175 to superior assure proper safety exists in accessing the data from the computerized virtual paint manufacturing and application system 120. At course of action block 460, the consumer is in a position to access the technical database in order to verify on the status of any open PR&Rs (i.e. Difficulty Resolution and Reporting).
The details as structured by information structures 148, 152, and 156 are in a position to be retrieved and analyzed by the data recipients 128, such as at a paint manufacturer remote websites 164 and at customer remote sites 168. The principal input supplies described by the resin manufacturing information structure 148 is the chemical compounds that are used to make the resins.… Read more ...